MG series

MG series

The multifunctional system
for
highest requirements

Productmenu
Features Technical specifications Control Software Media
Offer request

The MG plasma cutting system | The all-rounder

 

When it comes to multifunctionality, the plasma cutting system of the MG series from MicroStep is the pioneer in the industry. The all-rounder was designed to carry out a maximum of processing on sheet metal, pipes, profiles and even domes – and to do so with the highest quality and fully automatically combined: this includes cutting precise holes and contours with plasma and oxyfuel, weld edge preparation as well as drilling, countersinking, tapping, marking, punching or scanning.

Medium-sized companies as well as renowned corporations such as BOSCH, Doppelmayr, Lürssen or ThyssenKrupp rely on the precision, flexibility and performance of the multifunctional CNC cutting solution.

"We are sure that with this new acquisition we are making a leap forward in terms of efficient production. The bevel cutting is of such high quality that we shouldn't have any quality loss with the automated robot welding. We are primarily concerned with the further automation of our production," says Walter Eberle from the Production Planning team at Doppelmayr Seilbahnen GmbH.

 

Pipe & Profile processingDome processing2D cuttingBevel cuttingDrilling, Tapping, CountersinkingMarkingScanningAutomation

These customers rely on MicroStep and benefit from the MG


"We are sure that with this new acquisition we are taking a leap forward in terms of efficient production. The bevel cutting is so high-quality that we should not have any losses in quality with the automated robot welding. Our priority is to further automate our production."

 

Walter Eberle,

Production Planning | Doppelmayr Seilbahnen GmbH

Features

3D pipe & profile processing up to Ø 1,000 mm

3D pipe & profile processing up to Ø 1,000 mm

Enhance your production range by adding pipe and profile cutting optionConvenient cutting program creation with MicroStep’...

Precise dome processing up to 6,000 mm diameter

Precise dome processing up to 6,000 mm diameter

The sturdy machine frame and gantry construction of the MG series enables dome processing up to 6,000 mm diameter. Different...

Fully automatic drilling up to Ø 40 mm and tapping up to M33

Fully automatic drilling up to Ø 40 mm and tapping up to M33

The fully automatic drilling solution provides a substantial added value for your production. Before the parts are cut, precise...

Additional Beveling Process

Additional Beveling Process

Parts with thicknesses so big that direct beveling is not possible can still have their edges beveled thanks to MicroStep‘...

Unexceptional precision and reproducibility of cut parts

Unexceptional precision and reproducibility of cut parts

Cutting is the first step in many production processes. Irregularities on the cut part and loss of precision are inevitably...

Best mechanical engineering components from renowned manufacturers

Best mechanical engineering components from renowned manufacturers

Convincing cutting quality can only be achieved by using high-quality components - that is why we use linear guides on all axes...

Extremely high reliability even in three-shift production

Extremely high reliability even in three-shift production

MicroStep systems are designed for a long machine life – sometimes even under tough environmental conditions. The...

Ergonomic and uncomplicated: The iMSNC® control system

Ergonomic and uncomplicated: The iMSNC® control system

Apart from the externally positioned control console with ergonomic 24" touch screen display, the system has additional...

Innovative software solutions: Intuitive and easy operation

Innovative software solutions: Intuitive and easy operation

So that you can fully concentrate on your production, our innovative software solutions help you to intuitively transform...

Remote Diagnostics

Remote Diagnostics

With iMSNC® and numerous remote maintenance modules, MicroStep offers the best foundation for fast and competent help via...

Training & expert support: Guarantee for high machine availability

Training & expert support: Guarantee for high machine availability

To get the maximum efficiency out of your cutting system, perfectly trained operating personnel is essential. They ensure...

Stiffened portal design for an absolutely precise cutting pattern

Stiffened portal design for an absolutely precise cutting pattern

The MG series has a rigid gantry construction. In comparison to the previous generation of the machine, the stiffness of the...

Long-lasting, low-maintenance planetary gears for full dynamics

Long-lasting, low-maintenance planetary gears for full dynamics

In order to take full advantage of the dynamics and performance of the AC drive system, the MG series uses long-lasting and low...

Smooth and precise positioning for excellent cutting results

Smooth and precise positioning for excellent cutting results

Because a robust machine construction is an important condition for excellent cutting results, the gantry supports have been...

Standard AC drives: Increased agility and dynamics

Standard AC drives: Increased agility and dynamics

Standard AC drives from Panasonic ensure high drive performance and the best dynamics - even under tough environmental...

Pipe processing under water solves slag problem

Pipe processing under water solves slag problem

No more slag accumulation during pipe cutting: With an extremely effective and also cost-efficient solution from MicroStep, the...

Technical specifications

Dimensions

Effective length of work area*

1,500 to 50.000 mm

Effective width of work area*

1,500 to 8,000 mm

* Different configurations on request. The net area of the working zone can be operated with all available tools.

Tools

Possible number of tools

6 (8 oxyfuel)

Possible cutting processes

plasma, oxyfuel

Possible number of bevel cutting heads

2

Maximum material thickness plasma

according to plasma source

Maximum material thickness oxyfuel

250 mm

Precision

Positioning speed up to 40,000 mm/min.
Positioning accuracy according to DIN 28206 / ≤ 0.06 mm/m
X, Y axis linear guides, driven on both sides and helical toothed racks
Z axis ball screw
Gantry type massive steel gantry

Control & software

Control iMSNC®
Main control panel ergonomic 17" touchscreen control panel
Operating system Windows 11 Pro (64-bit)
Additional operating units 2 operating units on the gantry (one on the left side and one on the right side)
 
  All specifications subject to change

 

Software

Software from MicroStep®  – developed especially for cutting

To allow you to concentrate fully on your production, our MicroStep® software solutions, drawings and cutting plans help you to intuitively convert them into finished components. Part of our product range also includes automation solutions for the organization of your entire cutting process.

Asper Basic

Asper Basic

Asper Basic is the ideal tool for an easy and fast creation of NC programs for different cutting technologies (plasma, oxyfuel, laser or waterjet).

Asper Nesting

Asper Nesting

With Asper Nesting, you can easily and intuitively nest component drawings into efficient cutting plans.

MicroStep mCAM

MicroStep mCAM

mCAM is an efficient tool for the automated 3D production on pipes, profiles, domes, IPE carriers but also flat sheets with cutting systems of different technologies.

MPM Production Management

MPM Production Management

MPM forms the basis for automated cutting. It automatically nests complex cutting jobs and projects on the right material and distributes the cutting plans to cutting machines for processing.

Control

Handles even the most complex cutting tasks – the iMSNC® machine control

iMSNC® from MicroStep is one of the most advanced control systems for CNC cutting machines. It was developed to easily, reliably, and efficiently turn cutting plans into finished parts with the help of a clear and modern user interface.

MicroStep iMSNC® machine control

The intelligent solution for multi-technology work

iMSNC® from MicroStep is one of the most advanced control systems for CNC cutting machines. It was developed to easily, reliably, and efficiently turn cutting plans into finished parts with the help of a clear and modern user interface. The system’s hardware consists of a stand-alone control console with a TFT touchscreen and a control panel with an LCD display mounted on the gantry. In order to achieve maximum utilization and flexibility of our machines, the ergonomic control console offers the opportunity to nest new cutting programs and generate new CNC codes during an ongoing cutting process. As the iMSNC® control system and all CAM software solutions come from our company, the software with its versatile modules can be individually customized for your production. Parameter databases for individual technologies enable consistently high quality under various circumstances. iMSNC® comes with multiple efficient evaluation tools for production process optimization. These provide you with the much-needed overview of current cutting orders, cutting times, cost calculations and machine utilization in day-to-day production.

 

 

Overview of important performance data:

  • 24’’ touchscreen
  • Efficient management of tool data
  • Very short programming times
  • Fast data transfer
  • Flexible and easy to use
  • Advanced cutting simulation for more work safety
  • Convenient contextual help via pop-up bubbles

 

Media

 Video: Overview of the MG series

Video: Overview of the MG series

 Cutting system

Cutting system

 2D cutting

2D cutting

 3D cutting

3D cutting

 Drilling, countersinking and tapping

Drilling, countersinking and tapping

 Marking

Marking

 Scanning

Scanning

 Pipe and profile processing

Pipe and profile processing

 Dome processing

Dome processing

 Control and operating unit

Control and operating unit

 Cutting samples

Cutting samples

 Other options

Other options

 
References Productcatalog Experience technology live!
phone

Infohotline

+49 8247 96294 00

">kontaktkontakt