MasterCut Compact

MasterCut Compact

Fast, efficient and cost-saving
 

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MasterCut Compact | The plasma cutting system


One of the most demanded cutting solutions from MicroStep is the MasterCut Compact. The plasma cutting system has been developed as a compact CNC machine and has been offered as a complete package with filter system and power source in different formats. Now MicroStep presents the most powerful version of the MasterCut Compact ever. The original still stands for cost-effective and efficient plasma cuts like no other. The technology range has been raised to a new level with the latest generation. For 3D processing of flat material, the MasterCut Compact can be extended with a MasterCut rotator for bevel cutting, for example for efficient weld seam preparation up to 47°. In addition, the plasma cutting system can be equipped with a technology for oxyfuel cutting to enable economical cuts even with higher material thicknesses.

"We now cut the majority of our material, the construction steel, completely ourselves - that is really a dream come true. The cutting system matches exactly our expectations, we are completely satisfied," says Andreas Neuhardt, Managing Director of Neuhardt Montageservice GmbH.

2D cuttingBevel cuttingMarking

These customers rely on MicroStep and benefit from the MasterCut Compact


"The system delivers excellent quality and a precise cut, it's a real laser replacement for me. We are very content."

 

Martin Blasbichler,

Owner | B-Mechanik GmbH

Features

Bevel cutting up to 47° with the plasma bevel head for MasterCut

Bevel cutting up to 47° with the plasma bevel head for MasterCut

V- and X-cuts as well as complex Y- or K-cuts up to 47°Fully-automatic compensation of potential mechanical imprecisions of...

Standard AC drives: Increased agility and dynamics

Standard AC drives: Increased agility and dynamics

Standard AC drives from Panasonic ensure high drive performance and the best dynamics - even under tough environmental...

Adaptable: Now in 7 selectable system formats

Adaptable: Now in 7 selectable system formats

To adapt the MasterCut Compact cutting package even better to your production, we now offer you the possibility to choose...

Even more compact in design, even more room to work

Even more compact in design, even more room to work

Space is costly so we designed the MasterCut Compact as a compact stand-alone solution. Less space needed for control consoles,...

Excellent cutting quality

Excellent cutting quality

Better cutting quality means less post-processing, which helps you to save manufacturing costs. A proper technology is...

Modern plasma systems: Cost-saving operation and maintenance

Modern plasma systems: Cost-saving operation and maintenance

Cost savings are key – in comparison with laser systems, modern plasma cutting machines impress with their high cutting...

Innovative software solutions: Intuitive and easy operation

Innovative software solutions: Intuitive and easy operation

So that you can fully concentrate on your production, our innovative software solutions help you to intuitively transform...

Highest precision through the use of high-quality components

Highest precision through the use of high-quality components

The machine maintains an uncompromising quality of components – linear guidelines in all axes, helical gears, sturdy...

Solid and highly resilient: The CNC cutting table of the Compact series

Solid and highly resilient: The CNC cutting table of the Compact series

Due to the solid construction, material thicknesses of up to 100 mm can also be easily realized on the MasterCut Compact series...

Installed and ready for operation in a short time thanks to easySetup® assembly system

Installed and ready for operation in a short time thanks to easySetup® assembly system

Thanks to the easySetup® installation concept, the system is installed and ready for operation in a short time. A special...

Remote Diagnostics

Remote Diagnostics

With iMSNC® and numerous remote maintenance modules, MicroStep offers the best foundation for fast and competent help via...

Training & expert support: Guarantee for high machine availability

Training & expert support: Guarantee for high machine availability

To get the maximum efficiency out of your cutting system, perfectly trained operating personnel is essential. They ensure...

Technical specifications

 

Dimensions

Effective length of work area* 2,000; 3,000; 4,000; 6,000 mm
Effective width of work area* 1,500; 2,000 mm
* Different configurations on request. The net area of the working zone can be operated with all available tools.

Tools

Possible number of tools 2 (1x plasma, 1x oxyfuel)
Possible cutting processes plasma, oxyfuel
Maximum material thickness plasma according to plasma source
Maximum material thickness oxyfuel 100 mm

Precision

Positioning speed up to 40,000 mm/min.
Positioning accuracy according to DIN 28206 / ≤ 0.15 mm/m
X, Y axis linear guides, driven on both sides and helical toothed racks
Z axis ball screw
Gantry type massive steel gantry

Control & software

Control iMSNC®
Main control panel ergonomic 17" touchscreen control panel
Operating system Windows 11 Pro (64-bit)
Additional operating units operating unit on the right or on the left side of the gantry
 
  All specifications subject to change

Software

Software from MicroStep®  developed especially for cutting

To allow you to concentrate fully on your production, our MicroStep® software solutions, drawings and cutting plans help you to intuitively convert them into finished components. Part of our product range also includes automation solutions for the organization of your entire cutting process.

Asper Basic

Asper Basic

Asper Basic is the ideal tool for an easy and fast creation of NC programs for different cutting technologies (plasma, oxyfuel, laser or waterjet).

Asper Nesting

Asper Nesting

With Asper Nesting, you can easily and intuitively nest component drawings into efficient cutting plans.

MPM Production Management

MPM Production Management

MPM forms the basis for automated cutting. It automatically nests complex cutting jobs and projects on the right material and distributes the cutting plans to cutting machines for processing.

Control

Handles even the most complex cutting tasks – the iMSNC® machine control

iMSNC® from MicroStep is one of the most advanced control systems for CNC cutting machines. It was developed to easily, reliably, and efficiently turn cutting plans into finished parts with the help of a clear and modern user interface.

MasterCut Compact iMSNC® machine control

 

The intelligent solution for multi-technology work

The system’s hardware consists of a control console with a TFT touchscreen and a control panel with an LCD display mounted on the gantry. In order to achieve maximum utilization and flexibility of our machines, the ergonomic control console offers the opportunity to nest new cutting programs and generate new CNC codes during an ongoing cutting process. As the iMSNC® control system and all CAM software solutions come from our company, the software with its versatile modules can be individually customized for your production. Parameter databases for individual technologies enable consistently high quality under various circumstances. iMSNC® comes with multiple efficient evaluation tools for production process optimization. These provide you with the much-needed overview of current cutting orders, cutting times, cost calculations and machine utilization in day-to-day production.

 

 

Overview of important performance data:

  • 17’’ touchscreen (optionally 24’’)
  • Efficient management of tool data
  • Very short programming times
  • Fast data transfer
  • Flexible and easy to use
  • Advanced cutting simulation for more work safety
  • Convenient contextual help via pop-up bubbles

 

Media

 Cutting system

Cutting system

 2D cutting

2D cutting

 3D cutting

3D cutting

 Control and operating unit

Control and operating unit

 Cutting samples

Cutting samples

 
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