- Laser cutting
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MSE SmartFL
MSE SmartFL
The MSE SmartFL fiber laser cutting machine from MicroStep Europa and our technology partner ACCURL is a powerful as well as affordable system for high-quality 2D laser cutting. The series is available in cutting areas from 1,500 x 3,000 up to 2,500 x 12,000 mm and can be equipped with laser sources of up to 30 kW.
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MSE TubeFL
MSE TubeFL
The MSE TubeFL fiber laser cutting system from MicroStep Europa and our technology partner ACCURL is a reliable system for high-quality and fast 2D and 3D laser cutting of tubes, profiles and beams. Depending on the version, an extremely high degree of automation and an output of up to 12 kW is possible. This means that the finest contours and openings as well as precise bevel cuts can be realized.
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MSF Compact
MSF Compact series
The MSF Compact combines precise 2D laser cutting with compact design. The series is available in work areas from 1,000 x 2,000 mm to 1,500 x 3,000 mm and impresses above all with its small footprint and the usual high cutting quality. A manually extractable cutting table allows easy and uncomplicated loading and unloading.
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MSF Cut
MSF Cut
The reliable fiber laser cutting machine for high-precision 2D cutting applications is available in three system formats with laser sources up to 15 kW – including an automatic shuttle table system as standard. The MSF Cut is a powerful production assistant to fulfill all standard tasks of fiber laser technology in a highly productive and high-quality configuration. Optionally, the laser cutting system can be further automated by MicroStep's material handling systems MSLoad, MSSort and MSTower.
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MSF Pro
MSF Pro series
High speed and flexibility in 3D: the precise all-rounder MSF Pro is a world debut in terms of multifunctionality. No other laser system offers such a degree of vertical integration for sheet metal processing. Pipes and profiles can also be cut optionally.
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MSF Max
MSF Max series
The MSF Max is the giant among fiber laser cutting solutions. Developed for processing large-format sheet metal for shipbuilding, it enables precise high-speed 3D processing of flat material. Thanks to the moving safety cabin, a work area size of up to 50 m length and 6 m width is available.
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MSF Pipe
MSF Pipe series
A real expert for pipes and profiles: MicroStep has developed the MSF Pipe for the process-reliable, high-precision and fast 2D and 3D processing of pipes and profiles using fiber lasers. The system has an extremely high degree of automation. The loading and unloading as well as the sorting of cut parts can also be automated.
- Know-how
Laser cutting
Know-how - Laser cutting machinesLaser cutting machines are the right solution when it comes to precise cutting with minimum time expenditure. State-of-the-art laser cutting systems combine precision, speed and maximum multifunctionality.
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Plasma cutting
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MasterCut Compact
MasterCut Compact
Compact, flexible and versatile: the MasterCut Compact is available as a complete package with plasma source and filter system. The cutting system stands for excellent cutting quality in plasma cutting and is also available with bevel cutting head for weld edge preparation.
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MasterCut
The MasterCut series
The MasterCut series is a flexible and robust 3D cutting system for almost any cutting task. It allows cross-technology work processes (flatbed, pipe & profile processing, oxyfuel, marking) and impresses with absolute reliability even in three-shift operation.
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MG
MG series
The top product among the MicroStep cutting machines. It is built for permanent use in industry and meets the highest requirements for precision, performance and operability. The MG series is MicroStep's all-rounder and is a pioneer in the industry when it comes to multifunctionality and process reliability.
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DRM
The DRM series
The DRM series is the strong specialist and, thanks to its enormous vertical integration, the cutting solution for almost every task. The plasma cutting system enables 3D processing of sheets, pipes, profiles & domes with extraordinary dimensions.
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CombiCut
The CombiCut series
The CombiCut series is the right solution for all temperature ranges and environmental variables. A wide range of technologies (multi-torch operation, bevel cutting, drilling, marking) can be combined on this extremely resistant system.
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DS
The DS series
The DS series is an automatic time and cost efficient process line for the processing of sheet metal and profiles. It is designed to be able to apply highly efficient holes and taps on flat material and square or rectangular profiles and to cut them using plasma or oxyfuel technology.
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CPCut & PipeCut
The CPCut & PipeCut series
The cutting solution for pipes and profiles was developed for workpieces with large diameters and lengths. The CPCut & PipeCut series enables 3D processing of pipes and all common profile shapes with unit weights of up to 12 tons and can also be equipped with several torches (plasma, oxyfuel).
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ProfileCut
The ProfileCut series
The ProfileCut series is a true all-rounder in beam processing. Thanks to its robust construction and the generous work area, 3D profile & beam processing is possible up to 1,000 mm in height and 24 m in length. The use of the 120° bevel cutting head or a drilling support guarantees full flexibility.
- Know-how
Plasma cutting
Know-how - Plasma cutting systemCNC plasma cutting systems convince with economical and precise cuts and are unrivalled, especially for medium material thicknesses. Modern plasma cutting machines combine efficiency, lasting performance and multifunctionality.
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Oxyfuel cutting
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EasyCut
The EasyCut series
The EasyCut series stands for modern oxyfuel cutting at the highest level. It is the ideal system for precise and cost-effective oxyfuel cuts up to 300 mm and impresses with its robust, simple and maintenance-friendly design.
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CombiCut
The CombiCut series
The CombiCut series is the right solution for all temperature ranges and environmental variables. A wide range of technologies (multi-torch operation, bevel cutting, drilling, marking) can be combined on this extremely resistant system.
- Know-how
Oxyfuel cutting
Know-how - Flame cutting systemFlame cutting machines convince by their robust construction, precision and performance with large material thicknesses.
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Waterjet cutting
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WaterCut
The WaterCut series
The WaterCut is a high-precision, reliable and compact waterjet cutting solution that allows 2D and 3D cutting of almost any material – without thermal impact.
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AquaCut
The AquaCut series
Highest precision without thermal effects: the AquaCut waterjet cutting system was developed for these cutting requirements of almost all materials. The machine can be equipped with a 5-axis waterjet rotator or combined with a plasma or drilling unit.
- Know-how
Waterjet cutting
Know-how - Waterjet cutting machineWaterjet cutting systems are used when thermal influences on the material are unwanted and highest precision is required. They convince with flexible processing options for a multitude of cutting tasks on a wide variety of materials.
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Press brakes
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eB ULTRA
eB ULTRA series
The 100% electric press brake of the eB ULTRA series from MicroStep Europe and our technology partner ACCURL is economical to purchase and works accurately and reliably.
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EUROMASTER
EUROMASTER series
Economical, precise and reliable: Press brakes from the EUROMASTER series from MicroStep Europe and our technology partner ACCURL offer a great deal of flexibility in terms of press force and working area, for example, at a manageable investment cost. A system series that can also be excellently automated!
- Know-how
Press brakesKnow-how - Flame cutting systemFlame cutting machines convince by their robust construction, precision and performance with large material thicknesses.
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Automation
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MSLoad, MSTower, MSSort
MSLoad, MSTower, MSSort
Solutions for loading, unloading and storage of sheets or sorting of cut parts: With the MicroStep technologies MSLoad, MSTower, MSSort you automate your cutting systems and get the absolute maximum out of it.
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MSLoop
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MSFeed
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Digitalization
Digitalization
With MicroStep systems, you are already well prepared today for the networked production of the future. Our experts are happy to advise you – let us take the step into the future together!
- Know-how
Automation
Know-how - Automation technologiesAutomation technologies are an important factor in creating efficient production processes. With suitable material handling systems, for example, the utilization and, as a result, the output of a processing machine can be maximized.
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Your Partner for Cutting, Bending and Automation
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Sheet metal bending | Information on bending technology
The force of a mechanically, hydraulically or electrically driven press brakes an upper tool into a sheet metal that has been positioned on a lower tool. The force exerted bends the sheet metal into the desired shape.
Sheet metal bending history
The first bending machines were developed in the early 1800s and were powered by steam engines. They were used to bend sheet metal for various purposes, for example in shipbuilding and construction. The demand for sheet metal components was boosted in particular by the industrial revolution. In the early 1900s, the first hydraulic bending machines were developed, which were more powerful than steam-powered press brakes and could therefore bend thicker sheets.
The first CNC (Computer Numerical Control)-controlled press brakes were developed in the late 1970s. Initially, however, they were very expensive and were only used by large manufacturers. Gradually, however, the cost of CNC press brakes has come down considerably, allowing them to be used by a wide range of manufacturers, from small workshops to large companies. In addition, automation in the field of press brakes is progressing steadily and allows, for example, automated material handling to reduce the workload of operating personnel.
Advantages of CNC bending
- Simple operability
- High accuracy and precision
- Fully automatable
- High production speed
- Cost efficient
- Versatile in use
Economical, precise, reliable – a CNC press brake from the EUROMASTER series by MicroStep Industry
CNC press brakes from MicroStep Industry offer maximum precision and process reliability, are equipped with high-quality components throughout and can be almost completely automated.
Bending types
Press brakes differ depending on how they work and the drive power of the machine:
- Pneumatic press brakes: They use compressed air to generate the bending force and are generally used for lighter tasks.
- Mechanical press brakes: These press brakes use a mechanical force to generate energy and apply force to the metal. They are suitable for low to medium volume bending applications.
- Electric press brakes: These machines use an electric motor for the drive, which allows for precise control and energy efficiency. Electric press brakes are characterized by low maintenance and quiet operation.
- Hydraulic press brakes: These press brakes use hydraulic fluid to generate power and are capable of exerting high force. They are therefore ideal for bending heavy materials and large material thicknesses.
As a rule, CNC-controlled press brakes are driven by a hydraulic or electric system. Which system is best suited to your requirements can be determined in a needs-based consultation. In addition to the configuration of the drive power, press brakes can also be adapted to individual requirements with various equipment options in order to maximize productivity.
Bending technology and bending processes
In order to bend a sheet precisely with a press brake, it must first be positioned on the machine and aligned with the back gauge. The back gauge ensures precise positioning of the bending line on the sheet during the bending process. The desired bending angle and radius, the position of the back gauge and other parameters are set in the press brake's control system.
A distinction can be made between different processes in the subsequent bending process:
In many cases, the main application of a press brake is air bending (free bending). In this process, the upper tool (punch) presses the workpiece into the opening of the lower tool (die), but not all the way to the bottom of the die. The bending angle is determined by how deep the punch plunges into the die. This allows different angles to be bent without changing tools.
Another bending process is 3-point bending. Here, the punch presses the workpiece through to the bottom of the die. One advantage of this type of bending is the higher precision compared to air bending. However, the process places higher demands on the technology used, in particular the CNC control and the tools, and is therefore more cost-intensive.
A third process is embossing bending. In this process, the material is pressed into the die until it lies against the walls of the die and takes on its angle. A separate set of tools is required for each angle. As the sheet metal is pressed into the die with great pressure from the punch, the pressing force required is around three times that of air bending.
Area of application Bending
CNC press brakes are versatile and therefore widely used in a variety of industries, including:
- Automotive industry: production of body parts, frames, brackets and other components for cars and trucks
- Aerospace: production of aircraft components such as fuselage and wings
- Electrical industry: production of metal cabinets and enclosures
- Construction industry: production of metal parts for buildings and other structures
- Manufacturing industry: production of various products, such as household appliances, furniture, medical devices and more
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FAQ: We answer your questions about bending
What is a press brake?
A press brake is a machine used in the metalworking industry for bending sheet metal. The force of the press lowers an upper tool (punch) onto a sheet of metal that has been positioned on a lower tool (die) to bend it into a predetermined shape. Press brakes come in many different sizes and configurations, from small manual machines to large automated systems. This enables a wide range of possible applications.
What is a CNC press brake?
CNC press brakes bend sheet metal into the desired shape using CNC (Computer Numerical Control) technology. The computer control enables a fast, effective and precise bending process with exact angles and dimensions. A CNC press brake usually works with hydraulic or electric power and is suitable for the production of a small number of sometimes complex parts and components as well as for the production of a large number of identical parts. They are also highly customizable in terms of both the basic configuration and the choice of tools and can therefore process a wide range of material types and thicknesses.
What are the main components of a press brake?
Various components of a press brake must work together to ensure a functioning bending process:
- Machine frame: Structural support of the press brake made of high-strength steel to withstand the forces that occur during the bending process
- Upper beam with upper tool (punch): This hydraulically or electrically driven part is used to exert force on the metal in order to shape it
- Lower beam with lower tool (die): Depending on the opening angle of the die mounted on the lower beam, into which a sheet is pressed along the bending line by the upper tool (punch), different bending angles can be realized
- Back gauge: This device is used to precisely position the sheet metal for bending so that a bending line runs as desired relative to the outer edges or other bending lines.
- CNC control: Bending parameters, e.g. bending angle and position of the back gauge, can be programmed here
Are there differences in the beveling tools?
Bending tools are the punch, which is located on the upper beam of the press brake, and the die, which is located on the lower beam. They are made of high-strength, hardened steel to withstand the force exerted and are not permanently installed in the machine, but can be exchanged for different bending applications. Both the upper and lower tools are available in a wide variety of shapes and sizes. The selection of bending tools is crucial in order to achieve the best possible accuracy and precision. In particular, the type, thickness and length of the metal to be bent as well as the shape, radius and size of the bends must be taken into account. An incorrect, poor quality or incorrectly connected tool can cause damage to the machine or lead to faulty workpieces.
Can all materials be bent with a press brake?
Press brakes can be used to bend a wide range of materials, including steel, stainless steel, aluminum, copper, brass and more. Depending on the material type and thickness, different machine types are recommended and different tools and settings are required. The force that a press brake can apply is referred to as tonnage and varies depending on the machine. Hydraulic press brakes are required for high forces, e.g. for bending steel, while electric press brakes are generally suitable for lower forces, e.g. for bending aluminum.
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