OVERVIEW OF THE HIGHLIGHTS OF MG-PRAB 12001.35+S1200:
Plasma cutting and oxyfuel cutting on a working area of 12,000 x 3,500 mm
The plasma oxyfuel cutting system has a working area of 12,000 x 3,500 mm. A HiFocus 360i neo with automatic gas console and ContourCut Speed technology from Kjellberg Finsterwalde serves as plasma power source. For higher material thicknesses the CNC machine was equipped with a RHÖNA-FIT machine cutting torch for oxyfuel flame cutting. An OXYtrac 36120 from Tecloga, an extraction table system with oscillating conveyor, is integrated into the gantry cutting machine as a working area. The oscillating conveyor system allows small parts, molten material and slag to be directed into a designated collecting container. With the existing sectional suction chambers, the particles produced during cutting are collected. The chambers are connected to a Donaldson DFPRO 16 Cyclopeel 14000 series automatic filter cleaning system.
Precise and universal 2D and 3D processing of sheets, pipes and profiles
For bevel cutting, for example for weld edge preparation, the combination system is equipped with an endless rotating R5 rotator. This was developed by MicroStep for the 3D processing of flat material, pipes, profiles or domes. With it bevel cuts up to 50° are possible.
In addition to 2D and 3D cutting of sheets and tubes, MG has integrated a further technology at RW Montage GmbH: a fully automatic drilling unit with a sixfold tool magazine. With the 26 kW drilling spindle, drillings up to 40 mm, threads up to M33 and countersinks are possible. A pneumatic stabilization system for material fixation ensures stability and precision during drilling and tapping.
Thanks to the RSV 30-1000 pipe cutting device and a pipe shaft, all technologies can be applied to pipes and profiles with a maximum diameter of 1,000 mm.
For easy and intuitive operation of the numerous processing options for sheets, pipes and profiles, the drill-plasma cutting machine has been equipped with a comprehensive software package from MicroStep and from PROfirst Group TOL Computersysteme GmbH (ProFirst CAM Pro / plasma-oxyfuel).