
TubeLINE
High-precision and fast solution for 2D and 3D processing
of pipes, profiles and beams
TubeLINE | Laser cutting of pipes, profiles and beams
The TubeLINE series was developed for the reliable, high-precision and fast 2D and 3D processing of pipes, profiles and beams. The fiber laser cutting system from MicroStep Europa and our technology partner ACCURL enables the precise processing of tubes up to 12 meters in length and 510 mm in diameter as well as profile cutting up to a length of 12 meters and an edge length of up to 510 mm. Depending on the version, the system has an extremely high degree of automation. The loading and unloading of cut parts can also be almost completely automated.
The highly dynamic machine is perfectly suited for the production of high-precision parts at high cutting speeds – allowing the finest contours and openings as well as exact bevel cuts to be realized. square profiles, round profiles, elliptical profiles, flat profiles and triangular geometries as well as I-beams and other material shapes can be clamped and processed easily. The fiber laser system, which offers a choice of laser sources with an output of up to 12 kW, has amazingly low maintenance and operating costs.






Features

A highly efficient solution that guarantees maximum productivity
The TubeLINE is a compact and efficient solution for pipe, profile and beam cutting with numerous advanced technologies...

Pipe, square profile and beam processing with a high degree of automation
Cutting of pipes (up to 580 mm Ø and 12.2 meters long) and square profiles (up to 500 x 500 mm edge length and 12.2 meters...

Robust mechanical engineering for excellent process reliability
Technology partner ACCURL has developed robust, pneumatically operated chucks for the TubeLINE series. These can precisely...

Laser rotator for bevel cuts up to 45°
Depending on the version, the TubeLINE can be equipped with a laser rotator for bevel cuts from -45° to +45°. In...

Maximum automation capability
The optional ATL loading system for the TubeLINE series works fully automatically and requires no mechanical intervention ...

Special design for particularly large tubes, profiles and beams
The series is available in a special version in which an automated loading and unloading system for particularly large pipes...

High efficiency in spite of strong performance
Highly attractive pricing with comparatively manageable investment and operating costs enables a fast return on investment ...

Training & expert support: Guarantee for high machine availability
To get the maximum efficiency out of your cutting system, perfectly trained operating personnel is essential. They ensure...
Technical specifications
| Laser power |
3 to 15 kW* |
||||||
| Minimum pipe diameter |
12 mm* |
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|
Maximum pipe diameter |
580 mm* | ||||||
| Minimum dimension square profile | 12 x 12 mm* | ||||||
| Maximum dimension square profile | 500 x 500 mm* | ||||||
| Positioning accuracy | ± 0.03 mm/m | ||||||
| Positioning repeatability | ± 0.05 mm/m | ||||||
| Maximum weight per pipe/profile | 2500 kg* | ||||||
| Maximum material length loading | 12,200 mm* | ||||||
| *depending on the specific configuration of the series | |||||||
Various series models at a glance |
|||||||
| TubeLINE | BK6020 | BK7025 | BK7028 | BK9028 | PD12036 | PD12052 | PD12058 |
| Laser power (in kW) | 3-6 | 3-8 | 3-6 | 3-8 | 6-15 | 6-15 | 6-15 |
|
Range of pipe processing (Ø in mm) |
12-200 | 12-245 | 12-280 | 12-280 | 40-360 | 50-508 | 60-580 |
| Processing spectrum profile (edge length in mm) | 12-140 | 12-175 | 12-200 | 12-200 | 40-250 | 50-350 | 60-500 |
| Maximum weight per pipe/profile (kg) | 200 | 400 | 400 | 400 | 1200 | 2000 | 2500 |
| Maximum material length for loading (mm) | 6500 | 7500 | 7500 | 9500 | 12500 | 12500 | 12500 |
Software
TubePro® | The control software

TubePro® was developed for the professional cutting of pipes, profiles, and beams and supports the processing of pipes, profiles, and beams with various shapes. The program works seamlessly with TubesT® nesting software to implement technology settings, advanced product customization, and nesting for standard and special production requirements. It also enables the user to work in hybrid mode on the system control. Cutting programs that have already been created can be modified and adapted directly on the system at any time without the support of the construction department. This gives the operating personnel maximum independence from work preparation.
- TubePro can locate and compensate for the deviation of the pipe from the chuck's pivot point during production to ensure high cutting accuracy.
- Intelligent and thus shortened travel distances of the Z-axis significantly optimize the process time.
- The realization of “zero cuts” is also supported by 3 chucks.
- Support for profile supports to prevent sagging of components and achieve finished products
- Automated corner and pre-swivel routines to ensure a constant cutting height and maximum cutting quality in profile corners
- Frog jump mode to reduce travel times between cutting contours
TubesT® | The CAD/CAM software

TubesT is a 3D tube nesting software developed for the TubePro control system. TubesT can be used to design, modify, and adapt components. Modifications can be made quickly using intuitive 2D and 3D tools. An intelligent collection of macros and features gives users maximum flexibility during production. The fully integrated nesting module also enables efficient nesting of components.
- TubesT supports simultaneous nesting of components of different shapes and dimensions
- Support for shared cuts (saving function) to increase utilization
- Parts or assemblies (IGS/STEP format) with multiple shapes can be imported into TubesT in a single operation
- Intelligent automatic cutting sequence to reduce cutting time
- Support for the most common profile types (rectangular/square/round tube/oval tube/L/U/T/H)
- Extremely user-friendly modeling module
- Report function for the respective orders
Control
Dynamic and easy to use: the TubeLINE machine control system
Dynamic and easy to use: the TubeLINE machine control system
The TubeLINE machine control system from Bochu is a clear and easy-to-use interface for reliably and effectively converting cutting plans into customized 3D geometries. The machine control system features a user-friendly HMI (human-machine interface) that can be conveniently operated via a 21“ touchscreen and an additional handheld device. Another 21” monitor is used for live process monitoring via images from installed cameras.
Bochu FSCUT5000® machine control

Operation via a dual panel
Thanks to high-quality components and a clever machine design, the TubeLINE simplifies many processes in laser tube cutting. The FSCUT5000® from Bochu – a highly precise, ultra-fast and extremely innovative EtherCAT CNC control system – ensures the best performance of the overall system. It was specially developed for fiber laser tube cutting machines. The highly agile system enables high-performance control of several chucks and a 3D bevel unit for the realization of weld seam preparations.
In combination with the user-friendly and highly functional TubePro® software, users work with one of the most advanced and user-friendly solutions for tube and profile processing.

EXPERIENCE OUR SYSTEMS LIVE
in the CompetenceCenter South or North
- All four cutting technologies (laser, plasma, oxyfuel, waterjet)
- Innovative automation systems
- The latest solutions for bending and deburring
- Industry 4.0 demo factory
- Easy to reach: in the south and north of Germany

SMART Cube X



SmartLINE X
MasterLINE X

SMART Giant X
TubeLINE
MSF Compact

MSF Cut
MSF Pro



MSF Max

MasterCut Compact
MasterCut
MG

DRM
CombiCut
DS
CPCut & PipeCut
ProfileCut

EasyCut

WaterCut
AquaCut

SMART

eB ULTRA
EUROMASTER
GENIUS


MSLoad, MSTower, MSSort



MSLoop
MSFeed
Digitalization












