TubeLINE

TubeLINE

High-precision and fast solution for 2D and 3D processing
of pipes, profiles and beams

Productmenu
Features Technical specifications Control Software
Offer requestWe will reply within one working day!

TubeLINE | Laser cutting of pipes, profiles and beams

The TubeLINE series was developed for the reliable, high-precision and fast 2D and 3D processing of pipes, profiles and beams. The fiber laser cutting system  from MicroStep Europa and our technology partner ACCURL enables the precise processing of tubes up to 12 meters in length and 510 mm in diameter as well as profile cutting up to a length of 12 meters and an edge length of up to 510 mm. Depending on the version, the system has an extremely high degree of automation. The loading and unloading of cut parts can also be almost completely automated.

 

The highly dynamic machine is perfectly suited for the production of high-precision parts at high cutting speeds – allowing the finest contours and openings as well as exact bevel cuts to be realized. square profiles, round profiles, elliptical profiles, flat profiles and triangular geometries as well as I-beams and other material shapes can be clamped and processed easily. The fiber laser system, which offers a choice of laser sources with an output of up to 12 kW, has amazingly low maintenance and operating costs.

Pipe & Profile processingBeam processing2D cuttingBevel cuttingMarkingMaterial handling

Features

A highly efficient solution that guarantees maximum productivity

A highly efficient solution that guarantees maximum productivity

The TubeLINE is a compact and efficient solution for pipe, profile and beam cutting with numerous advanced technologies...

Pipe, square profile and beam processing with a high degree of automation

Pipe, square profile and beam processing with a high degree of automation

Cutting of pipes (up to 580 mm Ø and 12.2 meters long) and square profiles (up to 500 x 500 mm edge length and 12.2 meters...

Robust mechanical engineering for excellent process reliability

Robust mechanical engineering for excellent process reliability

Technology partner ACCURL has developed robust, pneumatically operated chucks for the TubeLINE series. These can precisely...

Laser rotator for bevel cuts up to 45°

Laser rotator for bevel cuts up to 45°

Depending on the version, the TubeLINE can be equipped with a laser rotator for bevel cuts from -45° to +45°. In...

Maximum automation capability

Maximum automation capability

The optional ATL loading system for the TubeLINE series works fully automatically and requires no mechanical intervention ...

Special design for particularly large tubes, profiles and beams

Special design for particularly large tubes, profiles and beams

The series is available in a special version in which an automated loading and unloading system for particularly large pipes...

High efficiency in spite of strong performance

High efficiency in spite of strong performance

Highly attractive pricing with comparatively manageable investment and operating costs enables a fast return on investment ...

Training & expert support: Guarantee for high machine availability

Training & expert support: Guarantee for high machine availability

To get the maximum efficiency out of your cutting system, perfectly trained operating personnel is essential. They ensure...

Technical specifications

Laser power

3 to 15 kW*

Minimum pipe diameter

12 mm*

Maximum pipe diameter

580 mm*
Minimum dimension square profile 12 x 12 mm*
Maximum dimension square profile 500 x 500 mm*
Positioning accuracy ± 0.03 mm/m
Positioning repeatability ± 0.05 mm/m
Maximum weight per pipe/profile 2500 kg*
Maximum material length loading 12,200 mm*
  *depending on the specific configuration of the series

Various series models at a glance

TubeLINE BK6020 BK7025 BK7028 BK9028 PD12036 PD12052 PD12058
Laser power (in kW) 3-6 3-8 3-6 3-8 6-15 6-15 6-15

Range of pipe processing (Ø in mm)

12-200 12-245 12-280 12-280 40-360 50-508 60-580
Processing spectrum profile (edge length in mm) 12-140 12-175 12-200 12-200 40-250 50-350 60-500
Maximum weight per pipe/profile (kg) 200 400 400 400 1200 2000 2500
Maximum material length for loading (mm) 6500 7500 7500 9500 12500 12500 12500
 
 

 

Software

TubePro® | The control software

TubePro® was developed for the professional cutting of pipes, profiles, and beams and supports the processing of pipes, profiles, and beams with various shapes. The program works seamlessly with TubesT® nesting software to implement technology settings, advanced product customization, and nesting for standard and special production requirements. It also enables the user to work in hybrid mode on the system control. Cutting programs that have already been created can be modified and adapted directly on the system at any time without the support of the construction department. This gives the operating personnel maximum independence from work preparation.

 

  • TubePro can locate and compensate for the deviation of the pipe from the chuck's pivot point during production to ensure high cutting accuracy.
  • Intelligent and thus shortened travel distances of the Z-axis significantly optimize the process time.
  • The realization of “zero cuts” is also supported by 3 chucks.
  • Support for profile supports to prevent sagging of components and achieve finished products
  • Automated corner and pre-swivel routines to ensure a constant cutting height and maximum cutting quality in profile corners
  • Frog jump mode to reduce travel times between cutting contours

 

 

 

TubesT® | The CAD/CAM software

TubesT is a 3D tube nesting software developed for the TubePro control system. TubesT can be used to design, modify, and adapt components. Modifications can be made quickly using intuitive 2D and 3D tools. An intelligent collection of macros and features gives users maximum flexibility during production. The fully integrated nesting module also enables efficient nesting of components.

 

  • TubesT supports simultaneous nesting of components of different shapes and dimensions
  • Support for shared cuts (saving function) to increase utilization
  • Parts or assemblies (IGS/STEP format) with multiple shapes can be imported into TubesT in a single operation
  • Intelligent automatic cutting sequence to reduce cutting time
  • Support for the most common profile types (rectangular/square/round tube/oval tube/L/U/T/H)
  • Extremely user-friendly modeling module
  • Report function for the respective orders

 

 

 

 

 

Control

Dynamic and easy to use: the TubeLINE machine control system

Dynamic and easy to use: the TubeLINE machine control system
The TubeLINE machine control system from Bochu is a clear and easy-to-use interface for reliably and effectively converting cutting plans into customized 3D geometries. The machine control system features a user-friendly HMI (human-machine interface) that can be conveniently operated via a 21“ touchscreen and an additional handheld device.  Another 21” monitor is used for live process monitoring via images from installed cameras.

Bochu FSCUT5000® machine control

Operation via a dual panel

Thanks to high-quality components and a clever machine design, the TubeLINE simplifies many processes in laser tube cutting. The FSCUT5000® from Bochu – a highly precise, ultra-fast and extremely innovative EtherCAT CNC control system – ensures the best performance of the overall system. It was specially developed for fiber laser tube cutting machines. The highly agile system enables high-performance control of several chucks and a 3D bevel unit for the realization of weld seam preparations.

 

In combination with the user-friendly and highly functional TubePro® software, users work with one of the most advanced and user-friendly solutions for tube and profile processing.

 

 
Productcatalog

EXPERIENCE OUR SYSTEMS LIVE

in the CompetenceCenter South or North

  • All four cutting technologies (laser, plasma, oxyfuel, waterjet)
  • Innovative automation systems
  • The latest solutions for bending and deburring
  • Industry 4.0 demo factory
  • Easy to reach: in the south and north of Germany
Find out more & make an appointment
CompetenceCenter
phone
We will be happy to advise you personally!
 Monday – Thursday | 8 a.m. – 5 p.m.
 Friday | 8 a.m. – 3 p.m.
kontaktkontakt