- Laser cutting
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MSE SmartFL
MSE SmartFL
The MSE SmartFL fiber laser cutting machine from MicroStep Europa and our technology partner ACCURL is a powerful as well as affordable system for high-quality 2D laser cutting. The series is available in cutting areas from 1,500 x 3,000 up to 2,500 x 12,000 mm and can be equipped with laser sources of up to 30 kW.
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MSE TubeFL
MSE TubeFL
The MSE TubeFL fiber laser cutting system from MicroStep Europa and our technology partner ACCURL is a reliable system for high-quality and fast 2D and 3D laser cutting of tubes, profiles and beams. Depending on the version, an extremely high degree of automation and an output of up to 12 kW is possible. This means that the finest contours and openings as well as precise bevel cuts can be realized.
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MSF Compact
MSF Compact series
The MSF Compact combines precise 2D laser cutting with compact design. The series is available in work areas from 1,000 x 2,000 mm to 1,500 x 3,000 mm and impresses above all with its small footprint and the usual high cutting quality. A manually extractable cutting table allows easy and uncomplicated loading and unloading.
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MSF Cut
MSF Cut
The reliable fiber laser cutting machine for high-precision 2D cutting applications is available in three system formats with laser sources up to 15 kW – including an automatic shuttle table system as standard. The MSF Cut is a powerful production assistant to fulfill all standard tasks of fiber laser technology in a highly productive and high-quality configuration. Optionally, the laser cutting system can be further automated by MicroStep's material handling systems MSLoad, MSSort and MSTower.
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MSF Pro
MSF Pro series
High speed and flexibility in 3D: the precise all-rounder MSF Pro is a world debut in terms of multifunctionality. No other laser system offers such a degree of vertical integration for sheet metal processing. Pipes and profiles can also be cut optionally.
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MSF Max
MSF Max series
The MSF Max is the giant among fiber laser cutting solutions. Developed for processing large-format sheet metal for shipbuilding, it enables precise high-speed 3D processing of flat material. Thanks to the moving safety cabin, a work area size of up to 50 m length and 6 m width is available.
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MSF Pipe
MSF Pipe series
A real expert for pipes and profiles: MicroStep has developed the MSF Pipe for the process-reliable, high-precision and fast 2D and 3D processing of pipes and profiles using fiber lasers. The system has an extremely high degree of automation. The loading and unloading as well as the sorting of cut parts can also be automated.
- Know-how
Laser cutting
Know-how - Laser cutting machinesLaser cutting machines are the right solution when it comes to precise cutting with minimum time expenditure. State-of-the-art laser cutting systems combine precision, speed and maximum multifunctionality.
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Plasma cutting
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MasterCut Compact
MasterCut Compact
Compact, flexible and versatile: the MasterCut Compact is available as a complete package with plasma source and filter system. The cutting system stands for excellent cutting quality in plasma cutting and is also available with bevel cutting head for weld edge preparation.
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MasterCut
The MasterCut series
The MasterCut series is a flexible and robust 3D cutting system for almost any cutting task. It allows cross-technology work processes (flatbed, pipe & profile processing, oxyfuel, marking) and impresses with absolute reliability even in three-shift operation.
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MG
MG series
The top product among the MicroStep cutting machines. It is built for permanent use in industry and meets the highest requirements for precision, performance and operability. The MG series is MicroStep's all-rounder and is a pioneer in the industry when it comes to multifunctionality and process reliability.
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DRM
The DRM series
The DRM series is the strong specialist and, thanks to its enormous vertical integration, the cutting solution for almost every task. The plasma cutting system enables 3D processing of sheets, pipes, profiles & domes with extraordinary dimensions.
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CombiCut
The CombiCut series
The CombiCut series is the right solution for all temperature ranges and environmental variables. A wide range of technologies (multi-torch operation, bevel cutting, drilling, marking) can be combined on this extremely resistant system.
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DS
The DS series
The DS series is an automatic time and cost efficient process line for the processing of sheet metal and profiles. It is designed to be able to apply highly efficient holes and taps on flat material and square or rectangular profiles and to cut them using plasma or oxyfuel technology.
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CPCut & PipeCut
The CPCut & PipeCut series
The cutting solution for pipes and profiles was developed for workpieces with large diameters and lengths. The CPCut & PipeCut series enables 3D processing of pipes and all common profile shapes with unit weights of up to 12 tons and can also be equipped with several torches (plasma, oxyfuel).
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ProfileCut
The ProfileCut series
The ProfileCut series is a true all-rounder in beam processing. Thanks to its robust construction and the generous work area, 3D profile & beam processing is possible up to 1,000 mm in height and 24 m in length. The use of the 120° bevel cutting head or a drilling support guarantees full flexibility.
- Know-how
Plasma cutting
Know-how - Plasma cutting systemCNC plasma cutting systems convince with economical and precise cuts and are unrivalled, especially for medium material thicknesses. Modern plasma cutting machines combine efficiency, lasting performance and multifunctionality.
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Oxyfuel cutting
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EasyCut
The EasyCut series
The EasyCut series stands for modern oxyfuel cutting at the highest level. It is the ideal system for precise and cost-effective oxyfuel cuts up to 300 mm and impresses with its robust, simple and maintenance-friendly design.
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CombiCut
The CombiCut series
The CombiCut series is the right solution for all temperature ranges and environmental variables. A wide range of technologies (multi-torch operation, bevel cutting, drilling, marking) can be combined on this extremely resistant system.
- Know-how
Oxyfuel cutting
Know-how - Flame cutting systemFlame cutting machines convince by their robust construction, precision and performance with large material thicknesses.
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Waterjet cutting
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WaterCut
The WaterCut series
The WaterCut is a high-precision, reliable and compact waterjet cutting solution that allows 2D and 3D cutting of almost any material – without thermal impact.
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AquaCut
The AquaCut series
Highest precision without thermal effects: the AquaCut waterjet cutting system was developed for these cutting requirements of almost all materials. The machine can be equipped with a 5-axis waterjet rotator or combined with a plasma or drilling unit.
- Know-how
Waterjet cutting
Know-how - Waterjet cutting machineWaterjet cutting systems are used when thermal influences on the material are unwanted and highest precision is required. They convince with flexible processing options for a multitude of cutting tasks on a wide variety of materials.
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Press brakes
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eB ULTRA
eB ULTRA series
The 100% electric press brake of the eB ULTRA series from MicroStep Europe and our technology partner ACCURL is economical to purchase and works accurately and reliably.
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EUROMASTER
EUROMASTER series
Economical, precise and reliable: Press brakes from the EUROMASTER series from MicroStep Europe and our technology partner ACCURL offer a great deal of flexibility in terms of press force and working area, for example, at a manageable investment cost. A system series that can also be excellently automated!
- Know-how
Press brakesKnow-how - Flame cutting systemFlame cutting machines convince by their robust construction, precision and performance with large material thicknesses.
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Automation
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MSLoad, MSTower, MSSort
MSLoad, MSTower, MSSort
Solutions for loading, unloading and storage of sheets or sorting of cut parts: With the MicroStep technologies MSLoad, MSTower, MSSort you automate your cutting systems and get the absolute maximum out of it.
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MSLoop
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MSFeed
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Digitalization
Digitalization
With MicroStep systems, you are already well prepared today for the networked production of the future. Our experts are happy to advise you – let us take the step into the future together!
- Know-how
Automation
Know-how - Automation technologiesAutomation technologies are an important factor in creating efficient production processes. With suitable material handling systems, for example, the utilization and, as a result, the output of a processing machine can be maximized.
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Your Partner for Cutting, Bending and Automation
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EBAWE relies on a combined CNC drilling and cutting center
A custom MicroStep machine doubled the productivity at EBAWE
EBAWE Anlagentechnik GmbH: Manufacturer of complex production systems relies on a combined CNC drilling and cutting center from MicroStep – „The machine does exactly what it is supposed to“
Published 01.09.2021 | Erich Wörishofer
Company profile:
Dubener Landstraße 5804838 EilenburgGermany
EBAWE has more than 60 years of experience in designing, developing, manufacturing and installing of complete production systems for various concrete elements. The company from Eilenburg (Germany) provides tailor-made solutions for the manufacture of precast concrete parts.
Die Bearbeitungsfläche ist insgesamt 5,50 Meter breit und 50 Meter lang und ermöglicht somit die Be- und Entladung sowie die Bearbeitung von Bauteilen gleichzeitig.
A system that can reliably mark, cut, drill and tap – and all of this with extreme precision, even on particularly large workpieces: EBAWE Anlagentechnik GmbH, based in Eilenburg in Saxony, has chosen MicroStep as the right partner for this challenge.
Concrete is trending these days and is considered as a versatile material with a rough charm. Its usage worldwide, ton for ton, is twice that of steel, wood, plastics, and aluminium combined. The customers of EBAWE Anlagentechnik GmbH benefit from this trend greatly. With help of the company's technological know-how they manufacture walls, ceilings, stairs and much more from this highly flexible and durable material. For more than 60 years, EBAWE has been developing, manufacturing and installing complete production systems for the industrial manufacture of a wide variety of precast concrete elements.
EBAWE production systems for concrete processing are in world-wide demand and extremely complex. Their installation often requires several thousand square meters of space. At the same time the machinery needs to work with utmost precision since production of prefabricated concrete elements requires high levels of accuracy. “In order to be able to cast concrete parts, we have to produce a so-called mold palette for it. This is basically a base plate onto which the side formworks are applied to make a mold for the casting process,” explains Pierre Winkler, Production Manager of EBAWE.
These mold palettes are usually made from 8 mm thick special metal sheet, which in some cases have dimensions up to 18 meters in length and 4.80 meters in width depending on how large the finished concrete part should be.
At MicroStep, the needs of the customer were taken seriously from the beginning
“In the past, we have already used a thermal cutting system to produce all the different molds. However, the productivity of the old machine has reached its limits in recent years,” says Winkler. Therefore, EBAWE has started looking for a new, faster and more efficient alternative for the production of mold palettes. "We were not sure if we could find a suitable partner who can fulfil our requirements and implement it the way we imagine it," says Winkler. In the end, after a comprehensive internet research and multiple exhibition visits, the choice fell on MicroStep. “From the beginning, we had the feeling that our needs were taken seriously and that our special requests were also taken up.”
„Drilling speed has significantly increased compared to the old system – and now, we can also cut threads with the same system, which is another great advantage.“
Pierre Winkler
Production Manager | EBAWE Anlagentechnik GmbH
Machine profile:
DRM series- Working area 50,000 x 5,500 mm
- 2D plasma cutting
- Drilling up to Ø 40 mm and tapping up to M33
"Drilling speed has significantly increased compared to the old system"
EBAWE has decided for a solution that can handle several tasks at once. The work area is 50,000 mm x 5,500 mm and it has two gantries, enabling loading, unloading and processing of several components simultaneously. The first gantry was supplied by a company that specializes in grinding solutions. In the first step of the process, it ensures that the surface of the mold pallete is smoothly grinded – as for the exposed parts of the concrete cast it is important to have a uniform surface structure. Afterwards, the second gantry – MicroStep – marks the processed part with plasma, indicating the spots where the side formworks should be welded on. The same gantry can also drill holes with threads, another option to attach formwork elements. “The drilling speed has increased significantly compared to the old system and the fact that we are now able to do the tapping on the same machine is another great advantage,” says Winkler.
A satisfied customer: "The entire process with MicroStep went really well."
In the end, the parts are finally cut by plasma. Especially with particularly large mold palettes which can have an edge length of 10 meters and more, it is extremely important that the deviations from the set zero point do not exceed a maximum of ± 0.5 mm over the entire length. And that was achieved thanks to innovative solutions from MicroStep. With this new system, EBAWE has doubled its productivity in the manufacture of mold palettes. "Everything worked out right from the beginning and the cooperation with MicroStep ran very smoothly," says Pierre Winkler. The machine does exactly what it is supposed to.
DIE HIGHLIGHTS DER PLASMASCHNEIDANLAGE DRM 50001.50PB IM ÜBERBLICK
Große Bearbeitungsfläche von 5.500 x 50.000 mm
Die EWABE Anlagentechnik GmbH entschied sich für ein Plasmaschneidsystem der DRM Baureihe mit einer Arbeitsfläche von 5.500 x 50.000 mm zur Blechbearbeitung. Neben dem Schneid- und Bohrportal von MicroStep wird der Arbeitsbereich auch von einem Schleifportal genutzt. U.a. vor diesem Hintergrund handelt es sich bei dem Tisch um eine Sonderkonstruktion, die beim Schneiden eine effiziente und sektional gesteuerte Absaugung entstehender Stäube gewährleistet.
Plasmabrenner kann auch für einfache Fasenschnitte verwendet werden
Der Plasmasupport ist prinzipiell für den 2D-Zuschnitt ausgelegt, kann jedoch manuell in Y-Richtung um 45° justiert werden, um in X-Richtung eine Schweißnahtvorbereitung am Blech anzubringen. Als Plasmaquelle dient eine HiFocus 161i neo von Kjellberg Finsterwalde mit automatischer Gaskonsole sowie Contour Cut Speed Technologie.
Vollautomatische Bohrspindel bis 40 mm Durchmesser (26,8 kW) und Gewinde bis M33
Mit der vollautomatischen und 26,8 kW starken Bohrspindel können auch präzise Bohrlöcher bis 40 mm, Senkungen sowie Gewinde bis M33 angebracht werden. Die Bohrspindel hat einen vollautomatischen Werkzeugträger und ist mit einem Werkzeugmagazin für bis zu sechs Werkzeuge ausgestattet. Zudem ist ein vollautomatisches, pneumatisches Stabilisierungssystem in der Schneidanlage integriert, das den Support sowie die Portalbrücke mit einem Klemmsystem auf den Linearführungen während des Betriebes der Bohrspindel fixiert.
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